BULLsystem: revolutionary technology for industrial sweepers

BULLsystem

What is BULLsystem, the technology behind the revolutionary BULL 200 industrial sweeper?

You often hear people claiming that “there is nothing left to invent any more!” And this might even be true, but we would have to ignore all the improvements made possible by combining technologies in new ways. Because even widely used technologies, taken from their original context and applied and combined in new ways, can open up whole new areas of knowledge.

There is still a lot to invent, therefore. Indeed, the more mature technologies we have at our disposal, the more unprecedented new combinations we can try.

Innovation, of course, is not for everyone: you must be able to look beyond things as they are. You need to take one step forward and then one step back to examine things first at close hand and then from a distance. Because only from a distance can you see the object for what it really is, and not for its role and meaning in a specific context.

This is exactly what happened at Eureka, when our design team conceived, tested, and patented BULLsystem, a technology that is destined to revolutionise the world of industrial sweepers.

Cleaning specialists have long known that the best results in waste collection are achieved using a machine with a front-loading or forward-throw sweeping system. As the sweeper moves forward, the cylindrical main brush rotates, with its bristles sweeping the ground in the opposite direction to travel, collecting dust and debris and projecting it into the hopper in front of the brush. If the hopper were placed behind the brush, the dirt would have to be lifted over the brush in order to reach the debris hopper. To achieve good results, this second system would require faster brush rotation, and this would inevitably consume more energy and lead to more rapid bristle wear. The brush would also be unlikely to lift heavy debris high enough to collect it.

That is why a front-loading system is better: it's more efficient at picking up all kinds of dirt, uses less energy and needs fewer replacement brushes due to less bristle wear.

Only until now, it was always thought that a front-loading dust collection system could only be mounted in front of the operator’s seat. In this position, however, especially when large, hydraulically emptied debris hoppers are installed, operator visibility is greatly reduced, making the sweeper more hazardous and difficult to manoeuvre.

Many machines with debris hoppers at the rear certainly exist, but none have a front-loading system. To satisfy the need for good operator visibility, manoeuvrability and safety, these machines have had to sacrifice the possibility of installing the best available cleaning system.

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EUREKA WAS THE FIRST TO TURN THIS IDEA ON ITS HEAD.

We took the entire sweeping assembly – brush and debris hopper – and moved it to the back of the machine, without reversing the order in which the parts are arranged and without renouncing the high-performance front-loading system.

This re-design, in theory simple but in reality involving considerable challenges, took the Eureka R&D team two years, but eventually led to the BULLsystem, a technology that offers numerous benefits, and to the introduction of the Bull 200, currently the only machine in the world equipped with this technology, which will soon revolutionise the world of industrial sweepers.

With the BULLsystem, the main brush and debris hopper assembly is securely fixed to a single steel frame at the rear of the machine, which can be raised by a powerful hydraulic arm.

THE MAIN ADVANTAGES OF EUREKA’S BULLSYSTEM ARE:

  • The ability to combine a front-loading system with the excellent visibility of a front-drive machine and the high load capacity of a sweeper with rear-mounted debris hopper.
  • The ability to unload waste at heights of over 1580 mm.
  • The ability to position the sweeping chamber at the level most appropriate to the operator and to facilitate quicker and easier inspection and replacement of consumables (main brush and dust guards).
  • Excellent access to the debris hopper, which can be raised hydraulically for inspection and cleaning.
  • The LoadBOOSTER compaction system, which enables effective (and not just theoretical) use of the large capacity debris hopper.
  • The Driveover System, the only practical solution currently available on sweepers in this class for tackling speed bumps and other abrupt changes in floor slope.  

The BULLsystem also has a number of indirect advantages. For example, it allows sweepers to be equipped with automotive type steering systems, with two steerable wheels at the front, improving safety and control.

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Metalfer CEO 

"Our company trades in ferrous and non-ferrous scrap [...] What’s my experience with the BULL200? I can heartily recommend it to colleagues and competitors alike. It’s the perfect machine for our work and satisfies the most stringent cleaning requirements."